Health, Safety and Environment

Food Process and Handling Environments

Employees who work with food have made a commitment to protect their customers

They’re the first line of defense against the harmful materials that can contaminate food and make people sick. It is also their job to ensure that the food products they work with are safe to eat. That’s why safety training for food processing and handling employees is so important.

The Food Process and Handling Safety and Human Resource courses provide employees with vital information about how to prevent contamination in their facility, the regulations that are related to food-related health and how to work well together.

The courses are divided into a number of logical sections, each with its own quiz, so information is easily understood. The interactive formats allow trainers to collect employee performance information which can be organized through a powerful relational database and provides recordkeeping and tracking report capabilities.

The DVD programs contain a Presenter’s Guide, Employee Quizzes, Scheduling and Attendance Forms, and Training Certificates.

Languages: Programs are available in English and Spanish.

Formats: Web-based E-learning / DVD / Micro Learning (3-5 minute courses) / Adaptive-Learning

Food Process and Handling Environments Training Programs

Food Process and Handling Environments

The Back Safety in Food Process and Handling Environments course discusses situations that can lead to back injuries and what employees can do to avoid them at work and at home.

Topics Covered

  • The structure of the back
  • Sources of back pain and injuries
  • The importance of good posture
  • How to lift objects without injuring your back
  • Developing healthy habits to keep your back pain-free

Micro-Learning Curriculum

  • The Back and How It Works
  • Types of Back Injuries
  • Better Posture for a Healthier Back
  • How to Lift Things Safely
  • Taking Care of Your Back 24/7

Employees who work with food need to be committed to creating products that are safe to eat. For this reason, it is very important that they follow good cleaning procedures in their facility.

Exposure to harmful microorganisms, such as bacteria, spores, fungi and viruses, can contaminate food products during the manufacturing process. If customers eat this contaminated food, it can result in what are known as “foodborne illnesses”. However, if employees follow proper cleaning procedures, it can help to eliminate these microorganisms.

Topics Covered

  • Different types of surfaces, and methods that you can use to clean them
  • When and how employees should wash their hands
  • How employees can keep their hands germ-free throughout their workday
  • Practicing good personal hygiene
  • The elements of the cleaning process that are represented by the acronym “TACT WINS”
  • Basic methods for cleaning both wet and dry surfaces

Micro-Learning Curriculum

  • The Basics of Cleaning
  • Hand Hygiene
  • Personal Hygiene
  • Cleaning with TACT
  • Cleaning with WINS
  • Dry Cleaning
  • Cleaning with Liquids

In food processing and handling facilities, it is vitally important to keep food products free from harmful microorganisms, such as bacteria, mold, spores and viruses. These can all contaminate food products and potentially cause an outbreak of foodborne illnesses.

While cleaning is an important first step in protecting food products from contamination, sanitizing is what really eliminates surfaces and equipment of harmful microorganisms to ensure that food is safe for consumption.

Topics Covered

  • What the sanitizing process does and why it’s important
  • Various methods that can be used to sanitize
  • Chemicals that are used for sanitizing, and how to determine which one to use
  • How to prepare a surface for sanitizing
  • Basic sanitizing procedures that employees can use in their facilities

Micro-Learning Curriculum

  • What is Sanitizing?
  • Thermal Sanitizing
  • Chemical Sanitizing
  • Preparing to Sanitize
  •  Sanitizing Processes

The Dealing with Allergens in Food Processing and Handling Environments course discusses what allergens are, their role in the food supply chain, and how to avoid cross-contamination throughout the food manufacturing and handling processes. The course also addresses relevant FDA regulations and how to establish sanitation and cleaning protocols.

Topics Covered

  • What are food allergens
  • Allergens in the food supply chain
  • Allergens in food manufacturing
  • How to clean to prevent allergen cross-contact
  • The role of food labeling

The Evacuation Procedures in Food Processing and Handling Environments course discusses Emergency Response Plans, evacuation routes, and communication protocols. It also provides practical guidance on how to respond during an emergency, including how to assist others and how to evacuate safely.

Topics Covered

  • Role of the evacuation team
  • How to prepare for an emergency
  • Basic evacuation procedures
  • Evacuating multi-story buildings
  • How to cope with fires and explosions
  • How to handle an active shooter situation

The Food Handling Safety course discusses the contamination hazards that are associated with food handling and the materials, equipment and safe work practices employees should use to ensure that the foods they prepare won’t make someone else sick.

Topics Covered

  • Sources of Foodborne Illnesses
  • Personal Hygiene for Food Handlers
  • Hand Washing Cleaning and Sanitizing
  • Preventing Cross-Contamination
  • Controlling Food Temperatures

The Good Manufacturing Practices in the Food Industry: Part I module contains valuable information about how employees can help their facility meet the criteria set by the first three sections of the FDA’s GMP regulation which addresses Personnel, Plant and Grounds and Sanitary Operations.

Topics Covered

  • An overview of the first three sections of the FDA’s GMP regulation
  • How the regulation affects the personnel in a facility
  • Avoiding contamination from both inside and outside sources
  • Cleaning and sanitizing equipment, utensils and surfaces

Micro-Learning Curriculum

  • What are GMPs?
  • Personnel
  • Plant and Grounds
  • Sanitary Operations

The Good Manufacturing Practices in the Food Industry: Part 2 course contains valuable information about how employees can help their facility meet the criteria set by the last four sections of the FDA’s GMP regulation which covers Sanitary Facilities and Controls, Equipment and Utensils, Manufacturing Processing and Controls, and Warehousing and Distribution.

Topics Covered

  • An overview of the last four sections of the FDA’s GMP regulation
  • Preventing contamination in the water supply
  • Keeping equipment and utensils in good working order
  • Avoiding contaminants during manufacturing operations

Micro-Learning Curriculum

  • What are GMPs?
  • Sanitary Facilities and Controls
  • Equipment and Utensils
  • Manufacturing Processes and Controls, and Warehousing and Distribution

The HACCP training course discusses the most widely used international food safety program known as the Hazard Analysis and Critical Control Points system. This system ensures that the food reaching consumers is safe enough to eat.

Topics Covered

  • History, Background and Prerequisites
  • Developing a HACCP Plan
  • Hazards, Critical Control Points (CCP’s) and Limits
  • Monitoring, Corrective Actions, Verification and Recordkeeping

The Heat Stress in Food Processing and Handling Environments course discusses how the body’s cooling system operates and responds to heat, types of heat-related illnesses and how to treat them, and how to prepare to work in hot food processing and handling environments safely. It also provides guidance on how to engineer controls for hot environments.

Topics Covered

  • How heat affects the body’s cooling system
  • Types of heat-related illnesses and their symptoms
  • Treating heat-related illnesses
  • How to prepare for working in hot environments
  • How to engineer controls for hot environments

The Safe Lifting in Food Processing and Handling Environments course discusses how lifting and carrying things can affect the back, and how employees can use safe lifting techniques to help them avoid back injuries in a food processing or handling facility.

Topics Covered

  • The mechanics of safe lifting in a food processing or handling environment
  • How to listen to your back
  • Types of back injuries
  • Preparing to lift something in a way that protects your back
  • How to keep your back safe when you’re lifting below the waist

Micro-Learning Curriculum

  • The Back’s Structure and Function
  • Preparing for a Lift
  • The Mechanics of Safe Lifting
  • Below the Waist Lifting
  • Planning a Carry

The Safety Housekeeping and Accident Prevention in Food Processing and Handling Environments course gives employees the knowledge and the tools that they need to stay focused and work safely.

Topics Covered

  • How to develop a good safety attitude
  • How to maintain a safe work environment
  • The correct use of tools and equipment
  • Recognizing and storing hazardous materials
  • Cleaning up and disposing of hazardous materials after a spill
  • Selecting the right personal protective equipment for the job

The Safety Orientation in Foord Processing and Handling Environments course contains information employees need to create and maintain a safe and healthy workplace.

Topics Covered

  • How to prepare mentally for the job
  • Safety housekeeping and accident prevention
  • The proper selection and use of personal protective equipment
  • Safe work practices
  • How to prepare for emergencies

The Slips, Trips and Falls in Food Processing and Handling Environments course contains valuable information about how to identify, avoid and prevent hazards that cause slips, trips and falls and what employees can do to prevent them at work and at home.

Topics Covered

  • How your center of gravity affects your balance and stability
  • Defining slips, trips and falls
  • How to navigate walking surfaces safely
  • Footwear that will help to prevent slips, trips and falls
  • How to fall properly

Micro-Learning Curriculum

  • Center of Gravity and Maintaining Balance
  • Slips, Trips and Falls
  • Walking Surfaces
  • Housekeeping and Maintenance
  • Footwear
  • How to Fall Properly and First Aid

The Workplace Violence in Food Processing and Handling Environments course contains valuable information about how to recognize, prevent and handle violence in the food industry. This course features video and terminology that show the environment and operations of this industry.

Topics Covered

  • Defining violence in your workplace
  • Warning signs that violence is going to occur
  • How to handle aggressive behavior
  • How to deal with violent behavior
  • Creating a Workplace Violence Prevention Program

Micro-Learning Curriculum

  • What is Violence?
  • Warning Signs
  • Handling Aggressive Behavior
  • Dealing with Violent Behavior
  • Creating a Workplace Violence Prevention Program